This is Almost Unbelievable…

Last summer while demonstrating the Jointmaker Pro in Japan, I visited several artists who created extraordinary mosaics from wood tiles. This got me to thinking how I would approach this art form using the Jointmaker Pro.

The results are incredible. Using the equivalent of a 1-1/8″ cube of maple, I made 648 smaller cubes (.0117″)–with only 24 cuts! The photo below speaks for itself…aut_0192

and the quality of each cube is amazing…aut_0193

The whole process is way easier than one might imagine. The set-up for each cut is illustrated below;
All of these cuts were made by eye just to test the idea. As you can see below, it would have been smart to check that my stock was square before I started, but then again, this was just a test using scrap.

Once all the vertical cuts were made, I stuck a piece of packing tape to the end so I would not end up with little pieces of wood all over the place when I made the crosscut. This worked just fine.

This is about as small as you would want to go. This created about 8 square inches of surface area.

Using readily available software (Google: mosaic software) you can do amazing things. Briefly here’s how it works;

1) You decide on a tile size (doesn’t have to be a cube, just square).

2) You need an array of colors from light to dark. You could use natural wood tones (they all change with sunlight exposure however) or you could use one light toned species that dyes well and use aniline dyes (alcohol based) available in many colors.

3) The program needs to know what colors you are using–there are ways of scanning them in or approximating the colors using a RGB chart or other methods.

4) You scan your artwork/photograph into the program and tell it how big you want your piece.

5) The program creates a tile by number (each color is assigned a number) plan for you.

You need to have the desire and inclination to undertake such a project but none of what you need to do is hard.

I like this idea because it is a project that could involve the entire family–from kids to grandparents. Using the sizes in my example above, ONE BOARD FOOT of material would be enough material to make a mosaic 25″ x 32″–now that is almost unbelievable.

It’s a pretty slick idea and one I hope somebody embraces.


4 comments on this post:

  1. The quality of the cuts is amazing. I am also impressed that you figured out such a simple solution.

    What is the model of the combination square in the third picture? It has hints of the CT-15. Very cool, it caught my eye immediately.

  2. Bob;

    We accidentally let the cat out of the bag–we have designed a solid stainless steel double square with a saddle square in the handle. It is one of the coolest squares I have used. And, it completely addresses my new found fetish for stainless steel. Availability will be announced soon.

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