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Archive for March, 2009

I Have to be the Dumbest Person Around…

Tuesday, March 31st, 2009

I recently had dinner with Marc Adams and his family (founder of the Marc Adams School of Woodworking) and he shared a story that makes my head hurt.

Marc uses a Bridge City try square in one of his trade show demonstrations (it is about 25 years old, crusty and beat up, but reliable.) Recently however he could not find his square so he hopped over to a booth that had Chinese made machinist squares for sale.

He grabbed a square in hopes of borrowing it for his joinery demo. The proprietor of the booth informed him that would not be a good idea because that square–and all the others–are out of square. He then informed Marc that he tells every prospective buyer that the squares are off before they pay for them.

Marc asked, “And they still buy them?”
“Yes.”
“Why?”
“Because they are cheap!”

If you can figure this out please write me because I really feel stupid.

–John

Ouch. Yippee!

Monday, March 30th, 2009

Life is all about perspective. I dislike putting our tools on sale–this is the “ouch” part of my business life. And the “yippee” part of yours.

One hand saw to seriously consider (particularly since it is on sale–Ouch!/Yippee!) is our JS-7 Combination saw–it is an adjustable back dozuki and an adjustable back rip saw. What makes this saw a joy to use is the adjustable back. In short, it completely prevents accidental overcuts–one of the ugliest repairs in the joinery world. This saw is ridiculously fast–and on sale.

The short clip below shows this unique saw in action–and if you would like to save $50 bucks (I can’t believe I just said that), click here. (This price is good through the end of this week or until this batch is gone.)

–John

The Importance of Play…

Friday, March 20th, 2009

“The people dancing are considered crazy by those who can’t hear the music.”
–George Carlin

Things are never as they seem. For example…

I am working on a table design and today I needed to test the strength of a new joint. (One of my design criteria is to use appropriate materials in a scale fit for the task which often requires empirical data). This joint is not really new, but it is to me.
diamond-joint-8

This joint is beautiful and really creates strong shadow lines. Using the showroom Jointmaker Pro (mine has not arrived yet–I am always last) I made the two 45 degree cuts just goofing around (didn’t take the time to dial in my angles) and they came out damn close to perfect (not gallery quality but REAL CLOSE).

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Double stick tape holds this quick custom guide to the Jointmaker Pro fences.
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The stock is trapped vertically and now a clamp pad is needed.

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Using the HP6v2, the V groove was cut and then using one of the groove soles, I made the corner relief cut.
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Here’s the stock clamped in place. The cuts were made in three passes, but I think they can be done with single passes in production–don’t know yet and I would never sacrifice accuracy or quality of cut for speed.

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The quality of this cut is just incredible.

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Now there is something I am leaving out here regarding strength–later. The bad news is that my table idea suffered a serious setback after I picked up the falloff from this cut…

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… and noticed if I offset it, the shadows were cool…
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…even more interesting was the different ways I could put the two parts back together–notice the reflections on the endgrain when offset–straight from the JMP..
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My table idea is out the window for the moment because I just discovered the inspiration for a chess set.

–John

This Explains EVERYTHING!

Thursday, March 19th, 2009

Every company goes through inventory shortages and we are no exception.

We recently caught our shipping clerk stealing from us. The picture below is from our security camera.

delano-andrew-goff

Needless to say, it will be awhile before Delano Andrew Goff finds work. We do hope however that his mother (who many of you know as Marissa) returns to work soon.

–John

Contest Idea

Thursday, March 19th, 2009

Brain Food;
“We like the opinions to which we have become accustomed from youth; this prevents us from finding the truth, for we cling to opinions of habit.”

Moses Miamonides
1135-1204
Egyptian Physician

Jointmaker Pro Update: At the end of today we will have shipped approximately 2/3rds of all the Jointmaker Pro orders. My chest pains are subsiding…

The Jointmaker Pro forum (the link to all of the BCTW forums is at the bottom of our splash page titled “Community Forums”) has a section on project ideas and one idea was a contest that took advantage of the capabilities of the Jointmaker Pro.

Please chime in here–anybody interested in a project contest?

Here are my thoughts as expressed on the JMP forum-

We will ask the Jointmaker Pro Supreme Emperor (that would be me) to conceive of a project idea (and the rules) that will put you and your Jointmaker Pro to the task–maybe 2-3 times per year. You would then set about designing and making your solution.

As the Jointmaker Pro Supreme Emperor, I would judge all entries for a yet to be disclosed prize. All entrants would receive five free JMP saw blades after your project is submitted (photo posted on forum).

We would then post the winning plans for others less inspired–all for free.

That is all I want to share at the moment–other than this could be really fun.

Your thoughts?

–John

The Prices of Progress

Tuesday, March 17th, 2009

And now for today’s lead-in quote;

“Karate is a form of martial arts in which people who have had years and years of training can, using only their hands and feet, make some of the worst movies in the history of the world.” –Dave Barry

OK, I am not going anywhere with that, but it brightened my day–yours too I hope.

Amid all the controversy that surrounds the Jointmaker Pro, the opinion most befuddling to me is the one proffered by “purists” who claim that cuts made with the JMP are “cheating”–whatever that means.

Today I was reminded (thanks to one of our forum members) of a different day in a different discipline not that long ago…

Do you remember the first hand held calculators–the ones introduced in the early 1970′s that only did arithmetic functions? They sold for $395 (that’s a whopping $2087.59 in today’s dollars!) Here’s a tool that purists vigorously defended just a couple of presidents ago;

Remember these?

Ironically, this site is rather fun. It works on screen, instructions are included. Imagine using one of these in a 400 level physics class with the bull horns of war protesters outside…

“WHAT DO WE WANT?”
“PEACE!!!”
“WHEN DO WE WANT IT?”
“NOW!!!

A bit oxymoronic don’t you think? Now, don’t the bullhorns echoing around the internet regarding “how” a cut is made in wood seem rather silly?

Oh, and imagine how abacus owners must feel.

–John

PS: The Jointmaker Pro would have retailed in 1970 for $226.00. If you want to have fun with price comparisons, click here.

JMP Feedback and 1 Idea;

Wednesday, March 11th, 2009

We are about half-way done shipping the Jointmaker Pro’s as of this writing and the feedback (so far) has been positive. You never know with something so new and controversial–today is a good day.

One of the changes we made to the production version of Jointmaker Pro is the ability to add user designed jigs and fixtures. Below is a quick concept of a dead man to keep from loading the linear tables when cutting longer stock. This idea would fasten directly to the front and rear plates and offers minimal resistance to stock traversing.

jmp-dead-man-concept

I would likely make this from 1/2″ baltic birch ply and design around any stiff round stock (pvc, conduit, dowel, closet rod, aluminum tube, etc). Perhaps include another brace with a lip on the down legs of the wings for blade storage. This is a seed idea for our customers–more ideas and feedback can be found on the Jointmaker Pro forum on our website.

Now here is some good news for us, we have 7 JMP’s left. (Actually we have 17, but 10 are reserved for my Silent Woodworking class at Marc Adams School of Woodworking in May). We anticipate beginning the wait-list for round two in about two weeks or less.

Monday we begin the video shoot on my secret new controversial tool that will challenge how you think about another aspect of woodworking. Silence is golden! (Stolen from that 60′s song by The Tremolos or Tremeloes…which in turn was originally recorded by the Four Seasons I believe.) Damn I am getting old.

Stay positive, engaged and enthused!

–John

FYI: My 2009 Teaching Assignments

Thursday, March 5th, 2009

As a trained educator with two dogs that won’t follow a single command, it is time to announce my teaching engagements for the year:

What: CAD for the Woodworker
Where: Marc Adams School of Woodworking (Indiana)
When: May 4-8
Who: No more than 20
What Else: Laptop or computer required.

This is my fourth or fifth year teaching this class and it is a blast. The software we use is the same package I use to design BCTW tools (Cobalt)–a mid-range solid modeling package at $4,000. Students receive a fully functional STU license for $395. If you are looking to learn a new skill, or perhaps more important, become more efficient, this is a great week. 90% of the students struggle with the computer and by Friday they are up and running creating projects in the virtual world of CAD.

What: Silent Woodworking
Where: Marc Adams School of Woodworking (Indiana)
When: May 11-15
Who: No more than 18

We are going to turn conventional woodworking wisdom upside down in this class. The focus is how to produce gallery quality work in a soulful environment.

We are providing several Jointmaker Pro’s (and other yet to be released new tools) for this class and I am confident most students will have their life vector bumped way off course. Believe it or not, the shop of the future is going to be in a spare bedroom for many. No dust collector, no screaming machines, no hearing protection–just you, the right tools, and a desire to produce flawless work. Personally, I can’t wait for this one.

I don’t know about space availability or any other details other than when I need to be there (similar to how my dogs know the location of their food bowls). You can learn more here.

If you have never been to MASW, it is an expansive educational complex plopped in the middle of an Indiana corn field. Marc confessed recently that he used a Bridge City try square to layout the lake on the property, hence; Try Square Lake. It is not quite visible from space but it is dead square–a true marvel of the limitations of a back-hoe–no fish swimming in circles here.

–John

Henry Ford would be proud….

Monday, March 2nd, 2009

As promised last week, we began shipping the Jointmaker Pro kits today. Concurrently, we are preparing the assembled versions and thought you might enjoy this picture. (It will take us about 10 days to fill all of our orders so check your email for shipment confirmation and tracking number).

As a reminder, the manual is posted here.

–John
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